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Manufacture
of titanium ingots and titanium slabs.
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Process and finance schemes of titanium ingot production from
titanium sponge, titanium scrap or with ligature supplement on Fiko Electron-Beam Metallurgical plant.
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SHIPMENT
OF TITANIUM INGOTS |
PAPER
WORK FOR RELEASE OF TITANIUM INGOTS |
FINAL
PAYMENT FOR SHIPPED TITANIUM INGOTS |
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Titanium ingots, Titanium slabs, titanium ingot, titanium slabs, Titanium ingots, Titanium slabs, titanium ingot, titanium slabs, Titanium ingots, Titanium slabs, titanium ingot, titanium slabs, Titanium ingots, Titanium slabs, titanium ingot, titanium slabs, Titanium ingots, Titanium slabs, titanium ingot, titanium slabs, Titanium ingots, Titanium slabs, titanium ingot, titanium slabs, Titanium ingots, Titanium slabs, titanium ingot, titanium slabs, Titanium ingots, Titanium slabs, titanium ingot, titanium slabs.
I suggest you to get
to know production of titanium ingots on Fiko
Electron-Beam Metallurgical plant.
In general in the world ingots are manufactured with following method:
а/ titanium
ingots and titanium slabs double melted by vacuum -arc method
б/titanium
ingots and titanium slabs triple melted by vacuum -arc method
в/ titanium
ingots and titanium slabs single melted by electron-bean method
г/ titanium
ingots and titanium slabs double melted by electron-bean method
д/other
methods of melting of titanium ingots and slabs.
Titanium ingots and titanium slabs single melted by electron-bean method
and on customer's request on Fiko Electron-Beam Metallurgical plant. We can
manufacture titanium ingots and titanium slabs double melted by electron-bean
method.
Why did appear electron-beam technology melting of titanium ingots?
Vacuum-arc technology not recommends melting of titanium ingots and
titanium slabs form titanium scrap since manufacturing technique was worked out
for production of titanium ingots and titanium slabs by electron-beam method
from titanium scrap, titanium sponge and titanium cuttings.
Titanium ingots are divided into:
а/titanium
ingots and titanium slabs are melted from titanium sponge,
б/ titanium
ingots and titanium slabs are melted from titanium scrap,
в/ titanium
ingots and titanium slabs are melted from titanium scrap and sponge,
г/ titanium
ingots and titanium slabs are melted from titanium scrap and titanium cuttings,
д/ titanium
ingots and titanium slabs are melted from titanium sponge, titanium scrap and
titanium cuttings,
е/ titanium
ingots and titanium slabs are melted from titanium sponge and ligature
supplement
ж/ titanium
ingots and titanium slabs are melted from titanium scrap and ligature supplement
з/ titanium
ingots and titanium slabs are melted from titanium scrap, cuttings and ligature
supplement
и/ titanium
ingots and titanium slabs are melted from titanium sponge, titanium scrap,
titanium cuttings and ligature supplement.
In
the main Fiko Electron-Beam Metallurgical plant
melts and supplies following grades of titanium ingots according to ASTM:
а/ titanium
ingots and titanium slabs ASTM GRADE 1
б/ titanium
ingots and titanium slabs ASTM GRADE 2
в/ titanium
ingots and titanium slabs ASTM GRADE 3
г/ titanium
ingots and titanium slabs ASTM GRADE 4
д/ titanium
ingots and titanium slabs ASTM GRADE 5
е/ titanium
ingots and titanium slabs ASTM GRADE Ti 6AL / 4V
в/ titanium
ingots and titanium slabs ASTM GRADE 9
and supply titanium
ingots and titanium slabs of following
grades according to GOST
а// titanium
ingots and titanium slabs VT1-0
б// titanium
ingots and titanium slabs VT1-00
в// titanium
ingots and titanium slabs VT1-2
г// titanium
ingots and titanium slabs Ti6AL/4V
д // titanium
ingots and titanium slabs PT1M
е// titanium
ingots and titanium slabs GRADE 5
ж// titanium ingots and titanium slabs GRADE 9
We can consider the matter of titanium ingots manufacture from other
titanium grades in case the orders will be regular.
1.
Titanium ingots can be produced and supplied as:
а)
Titanium ingots and titanium slabs of commercially pure titanium. These titanium
ingots and titanium slabs are divided into titanium ingots and titanium slabs or
titanium ingot and titanium slab with low oxygen content 0.04-0.08% and with alloyed oxygen and iron
content as per ASTM Grade-1; ASTM Grade-2; ASTM Grade-3, ASTM Grade-4.
б)
titanium
slabs and ingots with ligature
supplement
Titanium slabs and ingots with ligature supplement i.e.
titanium slabs and titanium ingots from alloys. Titanium slabs and ingots with
ligature supplement melted according to ASTM Grade-1;
ASTM Grade-2; ASTM Grade-3, ASTM Grade-4; ASTM Ti6Al/4V; ASTM Grade-5; ASTM
Grade-9, titanium slab and titanium ingot, titanium slabs and titanium ingots
according to GOST VT6, Ti6AL/4V, VT20, VT20, VT23, OT4, OT4-0, OT4-1, VT1-0,
VT1-00, VT8, VT9, VT25, VT14, VT15, 2 VT, 3M, VT16, VT3-1, VT5, VT5-1, PT3V,
SP3V, PT7M, PT1-M, Grade1,
Grade2, Grade5, VT18,
VT18U, Alloy 14, Alloy19, Alloy27, Alloy40, Alloy37, AlloyTS6, AT3, AT6.
2.
Titanium
slabs and ingots, titanium slab and ingot are manufactured in different
diameters.
FIKO metallurgical plant produced titanium
ingots dia 370mm, dia 400mm, and dia. 630mm. At present a new melting facility
is being constructed which aimed to melt titanium ingots dia 800mm, 860mm. But
if it requires titanium bars including titanium-forged bars, titanium turned
bars dia.450-650mm so it is necessary titanium ingot dia. 800, 860mm for
manufacture of abovementioned titanium bar.
It
is the same situation with titanium ring, titanium flanges, titanium disks,
titanium squares, and titanium billets. Depending on diameter of titanium ring,
titanium flange, titanium disk, titanium square or titanium billet it is taken
corresponding diameter of titanium ingot or the specific size of titanium slab.
3.
Titanium
slabs and ingots are produced in different lengths.
We melted titanium ingots with length 1000mm and
more. The new facility will be able to melt titanium ingots up to 4000mm in
length.
4. Titanium
slabs and ingots, titanium slab and ingot are produced in different weight.
The
weight of titanium ingots produced by us before weighted 700 to 3200 kg. With
new melting furnace we will have possibility to melt ingots of nearly
12 000 kg mass.
The main parameters of titanium slabs and ingots, titanium slab and ingot
depend on market demands. For production of titanium bars the most suitable will
be titanium ingot dia 370mm, for rolling of titanium sheets and titanium plates
the ingots with dia 630-860mm are the best choice. Moreover titanium sheets and
plates are manufactured from titanium slab and titanium slabs better.
Very often customer require titanium ingots
Ti6Al-4V dia 200-250mm. Usually, such titanium ingots are used in production of
titanium golf clubs instead of more expensive titanium bars.
5. FIKO’s new melting facility is also purposed for melting titanium slabs.
Titanium slabs will be produced in following
dimensions:
height of titanium slab - 400-500 mm
width of titanium slab - 1050-1325 mm
length of titanium slab - 4000 mm
Titanium slabs will be supplied either in turned
(machined) condition or with non-machined surface.
FIKO metallurgical plant manufactures titanium
ingots both turned and not turned with dia 370, 400, 450, 510, 600, 630, 800 mm
and titanium slabs both machined and non-machined and supplies such titanium
ingots and titanium slabs to the market of Asia, Europe and America.
The control of quality of titanium slabs and
ingots, titanium slab and ingot start with titanium sponge, titanium scrap and
titanium cuttings quality control.
In
manufacture of titanium slabs, titanium ingots, titanium slab, titanium ingot
the following grades of titanium sponge are used TG-90, TG-100, TG-110, TG-120,
and TG-130
Titanium
sponge should be supplied in pressurized drums and accompanied by quality
certificate. The customer orders
titanium ingots, titanium slabs, and titanium slab and titanium ingot with low
or high oxygen content. Before melting of titanium ingots or titanium slabs,
titanium sponge should be pressed and sorted in accordance to customers’
demands regarding oxygen and iron content. The chemical composition of titanium
sponge is checked by analyses and if the results conform to the figures
indicated in certificate, the sponge is used in production of titanium ingot,
titanium ingots and titanium slab, titanium slabs.
In
case we have to melt titanium ingots or titanium slabs, titanium ingot or
titanium slab with high oxygen content 0.20-0.25%, then TiO2 is added to
titanium sponge while pressing. After that titanium sponge is prepared for
melting. After the titanium sponge are ready for melting it is passed from
preparing raw material section to melting section of titanium ingots or titanium
slabs.
At our plant titanium ingots, titanium slabs are
melted by electron-beam method.
The process of manufacture of titanium ingot, titanium ingots, titanium
slab, titanium slabs is rather laborious and difficult because there are no
companies in Ukraine who could supply titanium scrap in prepared for melting
condition FIKO have to sort out titanium scrap thoroughly because the quality and
purity of titanium ingots and titanium slabs depends on the quality of titanium
scrap.
Our workers have to check every piece of titanium scrap since if the
preparing division of titanium scrap make mistake so titanium ingot, titanium
slab will be produced with the same chemical composition as titanium scrap.
Take into account a high coat of titanium slabs and ingots and also
weight of titanium slab and ingot so the mistake may cost expansive.
So Fiko Electron-Beam Metallurgical plant modernizes and
improve technology of preparing of titanium scrap for melt of titanium slabs and
titanium ingots permanently.
FIKO metallurgical plant usually melts Ukrainian titanium scrap into
titanium ingots and titanium slabs only of VT1-0, VT6 and PT3V grades, because
in melting titanium scrap consisting of the pieces of titanium bars, sheets and
plates some part of alloyed elements are burned out and it is necessary to add
the ligature. That’s why the production of titanium ingot, titanium ingots,
titanium slab, titanium slabs in VT20, VT22, VТ23,
ОТ4, ОТ4-1,
ОТ4-0, VТ8,
VТ9, VТ25,
VТ14, VТ15,
2V, 3М, VТ16, VТ3-1,
VТ5, VТ5-1,
SP3V, PТ7М, PТ1-М,
Grade1, Grade2, Grade5, VТ18,
VТ18U, Alloy14,
Alloy19, Alloy 27, Alloy 40, Alloy 37, Alloy TS6, АТ3,
АТ6
according to GOST is not profitable.
Moreover
titanium ingots and titanium slabs in VT6,
Ti6AL-4V, VТ20, VТ22, VТ23,
ОТ4, ОТ4-1,
ОТ4-0, VТ8, VТ9,
VТ25, VТ14, VT15, 2V, 3М,
VТ16, VТ3-1, VТ5,
VТ5-1, PТ3V, SP3V, PТ7М, PТ1-М, Grade1, Grade2, Grade5, VТ18, VТ18У,
Alloy14, Alloy 19, Alloy 27, Alloy 40, Alloy 37, Alloy ТS6, АТ3,
АТ6 according to GOST
and
ASTM
Titanium
ingots, Titanium slabs, titanium ingot, titanium slabs, Titanium ingots,
Titanium slabs, titanium ingot, titanium slabs, Titanium ingots, Titanium slabs,
titanium ingot, titanium slabs, Titanium ingots, Titanium slabs, titanium ingot,
titanium slabs, Titanium ingots, Titanium slabs, titanium ingot, titanium slabs,
Titanium ingots, Titanium slabs, titanium ingot, titanium slabs, Titanium ingots,
Titanium slabs, titanium ingot, titanium slabs, Titanium ingots, Titanium slabs,
titanium ingot, titanium slabs.
Titanium
ingots, Titanium slabs ASTM Grade-1; ASTM Grade-2; ASTM Grade-3, Grade-4;
Ti6Al/4V; Grade-5 should
be double melted.
This
is the reason we are interested in partners from Europe, Japan, South Korea, and
USA who supply titanium scrap (remains of titanium bars, titanium sheets and
titanium tubes) ASTM Grade-1; Grade-2; Grade-3, Grade-4; Ti6Al/4V; Grade-5;
Grade-9.
Titanium
scrap from titanium bars, titanium sheets, titanium plates, and titanium tubes
should be sorted and prepared for melting and supplied with quality certificate.
The best scrap for melting titanium ingots and
titanium slabs if the scrap from titanium sheets and titanium plates, because
titanium scrap from titanium bars and titanium tubes cannot be piled into
melting boxes tight enough. The scrap from titanium sheets and titanium plates
is preferable because one melting yields of titanium ingot or titanium slab from
sheets plates scrap is more than from scrap of bars and tubes.
After melting of titanium ingot or titanium slab
it is cooling stage. Then titanium ingot or titanium slab is turned. While
turning the test samples are picked out for analysis of chemical composition of
melted titanium ingots or titanium slabs. Titanium turnings taken from definite
titanium ingot or titanium scrap are forwarded to laboratory for analysis.
Ultrasonic testing is carried out only for titanium ingots and titanium slabs
with mechanically turned (machined) surface. In certificate for such titanium
ingots or slabs we make a mark about ultrasonic control. In case customer’s
demand is titanium ingot or titanium slab is with non-machined condition it is
supplied without ultrasonic testing.
Finished production – titanium ingots and
titanium slabs – are forwarded to the stock where all titanium materials are
stored. In certificate for titanium slabs, titanium ingots and titanium slab and
titanium ingot the following information is indicated:
a) Casting
number of titanium ingots, titanium ingot, titanium slab, titanium slabs
b)
GOST,
OST and TU according to which the titanium slabs, titanium ingots, titanium slab
and titanium slabs are made
c) Length
of titanium slabs, titanium ingots, titanium slab and titanium slabs
d)
Weight of titanium slabs, titanium ingots, titanium slab and titanium slabs
e)
Chemical
composition of titanium slabs, titanium ingots, titanium slab and titanium slabs
f)
Gas
composition of titanium slabs, titanium ingots, titanium slab and titanium slabs
g)
Sizes of titanium slabs, titanium ingots, titanium slab and titanium slabs:
width, thickness, weight.
The information about newly melted titanium
ingots and titanium slabs goes to sales & marketing department. The sales
specialists of FIKO communicating with customers in Ukraine as well as in Europe,
Asia, USA, Australia and provide all the necessary and required info about our
titanium production.
Ti has order and export manager report we sign
the contract for supply of titanium ingots, titanium slabs and this information
is moved to logistic department concerning shipment these ingots or slabs.
If the customer is abroad so the specialists arrange the delivery of
titanium ingots and titanium slabs.
The document set is passed to carrier with titanium ingots and titanium
slabs as following: packing list for lot, quality certificate for titanium slabs,
titanium ingots, titanium slab, titanium ingot.
We are interested in new supply markets of titanium slabs, titanium
ingots, titanium slab, titanium ingot ASTM Grade-1; ASTM Grade-2; ASTM Grade-3,
ASTM Grade-4; ASTM Ti6Al/4V; ASTM Grade-5; ASTM Grade-9.
Therefore we are considering
the matter of supply of titanium ingots, titanium slabs as well as titanium
ingot and titanium slab.
More
over we supply titanium bars dia. 10mm to 330mm, titanium sheets and plates with
0.8-10mm thickness and titanium tubes, titanium plates with 10.5 to 80mm.
We
supply titanium bars Ti6Al/4V dia.75-330mm from stock in Kiev and Rotterdam.
Moreover
we take orders for manufacture of following:
- Titanium bars ASTM
Grade-1, Grade-2, Grade-5, Ti6Al/4V Æ
10-330 мм
-
titanium
sheets and plates плит
ASTM Grade-1, Grade-2, Grade-5, Ti6Al/4V
-
titanium
seamless tubes ASTM Grade-1, Grade-2.
Fiko Ltd is able also to supply ready titanium bars, titanium rings,
titanium sheets, titanium palates, titanium tubes, and titanium forgings if they
are on stock:
a) from one titanium bar to large quantity
b) from one titanium sheet, plate to large quantity
c) from one titanium tube to large quantity.
We meet industrial
enterprises requirements in supplying of part of titanium bar, ring, titanium
forging, titanium sheet, titanium plate, titanium seamless tube and
titanium-welded tube.
With this purpose we
have special division, which produce titanium billets on equipment.
We release titanium
bars with length 100mm and more, titanium tubes 500mm and more, titanium sheets
with width 100mm and more and titanium plates with width 100mm and more for
industrial enterprises.
We will consider any
your orders and arrange the delivery of titanium bars, titanium sheets, titanium
plates, titanium tubes, seamless tubes, titanium welded tubes to any point of
the world not forbidden by OON
If you are industrial enterprise and use titanium materials in your production regularly including
titanium bars,
titanium
rings,
titanium
sheets,
titanium
plates,
titanium
tubes,
titanium
forgings,
titanium
wire,
titanium
seamless
tubes,
titanium
welded
tubes
so
we
are
ready
supply
you
part
of
titanium
bar,
titanium
ring,
titanium
sheet,
titanium
plate,
titanium
tube,
titanium
forging,
titanium
wire,
titanium
seamless
tube,
titanium
welded
tube
or
by
your drawings we will consider the matter of production of billet from titanium bar,
titanium sheet, titanium plate and titanium wire.
Sometimes there is no need long titanium ingot weight 2.5-12 t for
industrial enterprise for manufacture of titanium rings, titanium flanges,
titanium dicks. Fiko meets industrial enterprises requirements and are able to
cut needed part of titanium ingot or from part of titanium ingot we manufacture
titanium billets for manufacture titanium flanges, titanium rings, titanium
dicks.
We are ready to economize
your money, time and hope to be your constant supplier.
Availability of the whole range of titanium materials kindly see at our
web sites www.titanium-fiko.com.ua
and www.titaniumslabs.com
LET
GOD BLESS YOU!